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Sandy Claws Jack Costume

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A tailored Santa suit and custom fit mask to bring a little Halloween to Christmas... and vice versa.

Prep Time: 6 Days

Costume Materials
  • 3 yards of red felt
  • 2 yards white long faux fur
  • 1 yard black pleather
  • 6ft of wire
  • a white turtle neck
  • a pair of skeleton gloves
  • a very large gold belt buckle (Santa Style)
  • black boots
  • a latex bald cap
  • black chiffon
  • black and white acrylic paint
  • plastic fake teeth
  • a bottle of flesh latex and foam latex
  • black cream make-up
  • and a large plastic candy cane or present to put you in the Christmas mood.
Costume Instructions
  1. For the costume, I took a pair of pants to use as a pattern, raise the waist up to my chest, turning them into more of a jumpsuit.
  2. I did the same thing with a long sleeve, band collar shirt for the coat but I added tails that went down to the floor.
  3. After the pieces of the coat and pants are sewn together I added the fur trim to the collar, cuffs, and the end of end tails.
  4. Wire was then added to the edging of the tails and then curled to give them a more whimsical look.
  5. The black pleather is added to the boots as a spat to go up to just below my knees, with the tops of them trimmed with a band of fur.
  6. Also cut the belt out of the pleather (about 8ins wide by however long you need it) and sew on the buckle.
  7. Use the remaining red felt and cut out a your Santa hat using the fur again to trim it.
  8. With the remaining fur, a 4ft triangle was cut out for the beard (I ended up doubling it and stuffing it with fiber fill to make it look fuller)
  9. I then cut a curve into the smaller side for my face and attached it to the hat.
  10. The mask was sculpted and cast in foam latex, then a bald cap was added to the back with flesh latex to cover my whole head.
  11. The black chiffon was added to screen out the eyes and the teeth are then added into the mouth.
  12. The whole thing then was painted and detailed with acrylic paint mixed with latex.
  13. When the mask is on, the turtleneck is pulled up into it and I put black make-up around my eyes and mouth to black them out.
  14. The gloves were also panted to match the color of the mask.
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Sandy Claws Jack Costume

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